Automatic die-casting extruder production line:

Automatic die casting extruder production line for the automatic production of lead-acid battery tube extruder positive plate.

Equipment composition:

Die casting part: automatic lead adding device, die casting machine host, mold, automatic spray mold taking plate robot, control system

Cutting and squeezing pipe inserting machine: cutting and squeezing machine, pipe cache conveyor, lead recovery conveyor, grid cache conveyor, hydraulic system, control system

Extruder part: automatic feeding robot, extruder host, extruder follow-up host, extruder pump device, bottom sealing device, waste board storage device, control system

Functional features:

From grid die casting to extrusion paste output, the production line can automatically complete lead ingot delivery, grid die casting, automatic plate taking, grid cutting and extrusion, intubation, extrusion, bottom sealing, cleaning, weighing, conveying, palletizing and other processes;

Automated production replaces manual operation in each process, which saves labor costs, avoids the instability of manual operation, and ensures the consistency of product quality.

Automatic lead taking die casting machine, using automatic and continuous lead, to ensure stable and reliable operation of grid die casting, using robot plate taking, high precision, stable performance;

Extruding process using active material wet filling, good environmental performance, sliding table stepless speed regulation with extruding pressure continuous adjustable product consistency, electric cylinder transmission into the plate, high precision, accurate positioning, safe and stable;

The electrical control adopts PLC and HMI, the parameters are intuitive and adjustable, and the operation is stable and reliable.

There is no need to transfer the plate in the production process, and the waste lead and lead-containing wastewater can be automatically collected according to the user's requirements, and the environmental performance is good.

Technical indicators:

Production efficiency: 2.5 ~ 4 tablets /min;

Working hydraulic pressure of die casting hydraulic system: 8-13MPa;

Extrusion pressure: ≤2.5Mpa;

Grid length: 200 ~ 620mm(refers to the length of lead bar);

Lead bar diameter: φ2.0~φ3.5;

Applicable plate tube diameter: φ7.0~φ9.0;

Plate width: ≤200mm;

Applicable lead paste: apparent density: 3.1±0.05g/cm³, penetration: 75~80, particle size ≤1mm, particle content ≤1%;

After extrusion paste density: 3.9~ 4.0g /cm³ adjustable, extrusion paste tolerance ≤±2%